SmartICS ensures compliance with production technology for a FMCG company

SmartICS ensures compliance with production technology for a FMCG company

10 000 tags
6 plants
CUSTOMER
FMCG company, Indonesia
THE CHALLENGE
The customer is a leading Indonesian manufacturer of hundreds of products operating numerous FMCG plants that adhere to strict production standards. Previously, each plant used separate systems or
depended on manual reporting, which weakened management’s ability to centrally control production performance. When downtime or quality issues arose, critical information often reached management with significant delays, causing strategic decisions to lag
while production losses continued.
This lack of integration made it nearly impossible to compare OEE across plants, despite OEE being a key benchmark for operational efficiency. Meanwhile, the company needed to ensure regulatory compliance, reduce the risk of procedural errors by operators, and
cut costs without compromising productivity.
Without an integrated, predictive platform, the company faced risks of unexpected downtime, slow emergency responses due to the absence of centralized monitoring, and a burdensome, inconsistent manual reporting process that was difficult to audit. In the long term, this situation threatened financial losses, supply chain disruptions, and damage to the company’s reputation.
CUSTOMER NEEDS
• Full cross-plant visibility in a single integrated OEE platform, enabling real-time decision making at the management level.
• Remote monitoring and control with no user limits, allowing rapid, data-driven interventions to be executed within minutes.
• Real-time data integration, predictive analytics, and automated Pareto visualization from SCADA/MES systems to anticipate downtime and detect quality deviations before they escalate.
• A user-friendly, no-code system that upholds production standards, saves staff time, increases productivity, and reduces operating costs simultaneously.
• Real-time data integration with Unified Namespace (UNS) with MQTT as the main universal protocol.
Real-Time Cross-Plant Visibility. Management now monitors OEE for every plant in a single centralized
dashboard, accelerating performance deviation detection and strengthening data-driven decision making.
Faster Operational Response. Critical issues can be addressed remotely within minutes without manual reports, cutting downtime duration and reducing production losses.
Higher Staff Productivity. Automated reporting saves hundreds of hours of manual work, allowing
staff to shift toward value-added activities such as process optimization and quality improvement.
SCADA/MES Pareto Analysis. External data is mapped to identify dominant causes of downtime,
quality deviations, and inefficiencies, ensuring corrective actions target the highest-impact areas.
Seamless Scalability. The system handles over 10,000 tags and unlimited users without additional
licensing fees, remaining reliable as production capacity and user numbers grow.
THE IMPACT

SmartICS Interface

“SmartICS helped ensure production compliance and improve emergency response across multiple plants by providing a single platform with remote access, automated interface setup, and scalable user management”. Team Lead, Manufacturing Division
  • Get
  • Get
  • Describe
Other projects

SmartICS Ensure Rigorous Production Control at the Largest Pharmaceutical Company of Indonesia

SmartICS Ensure Rigorous Production Control at the Largest Pharmaceutical Company of Indonesia

5 000
Tags
2
Plants
CUSTOMER
TECHNOLOGY PARTNER
PT Sanbe Farma, Indonesia
PT Syarat Teknik Indonesia

THE CHALLENGE
Every pharmaceutical product must meet the strictest and most rigorous standards. Behind this requirement lies a delicate and complex process: continuously controlling temperature, humidity, and air quality within the production area. Even the slightest deviation from these parameters can severely compromise product quality and, more importantly, patient safety. Ensuring the stability and reliability of HVAC and Utility Plant systems quickly became Sanbe Farma’s top operational priority. Beyond simply safeguarding personnel and preventing potential operator errors, the team faced a heavy burden of monitoring and reporting tasks. These responsibilities consumed a significant amount of time and resources, which ultimately slowed overall productivity. With increasing demands for operational efficiency and the constant risk that any downtime might disrupt vital production schedules, Sanbe Farma urgently needed a smarter, more intelligent, and fully integrated system — one capable of delivering faster, more precise monitoring, reliable control, and actionable analysis at all times.
CUSTOMER NEEDS
• Real-time monitoring and control of HVAC and Utility Plant operations.
• Ensuring personnel safety and regulatory compliance, with features that prevent critical operational errors.
• Unlimited multi-user access, enabling operators, supervisors, and management to work in parallel.
• Integration via OPC Server and historical performance storage for trend analysis.
• High capacity and scalability to handle thousands of I/O signals as production grows.

Operational Stability. With the integration of 5 PLCs managing HVAC and Utility Plant operations, production processes are now more stable and easier to oversee through a centralized system.
Higher Productivity & Efficiency. A user-friendly interface reduces manual tasks, allowing staff to focus on quality control while making workflows faster and more efficient.
Reduced Operating Costs. Automated SmartICS implementation helped cut operating costs by 11– 30% while enhancing overall system reliability.
More Proactive & Accurate Maintenance. Monitoring over 5,000 tags provides full visibility into long-term performance trends. This data supports accurate maintenance scheduling, faster response, and prevention of recurring issues.
Unlimited Scalability. Modular architecture and support for thousands of I/O signals enable smooth integration of new devices—from additional production machines to utility systems—without replacing the existing platform.
Fast Implementation. SmartICS was fully implemented in just 4 months, allowing Sanbe Farma to experience efficiency gains and operational stability quickly.
THE IMPACT

SmartICS Interface

«SmartICS with the simple features help me create a complex system of pharmacy, with the Fast & Furious support team from SmartICS that always give us good experience»
Alghi, Project Engineer
PT Syarat Teknik Indonesia
  • Get
  • Get
  • Describe
Other projects

SmartICS enables management of production lines at a major coffee manufacturer

SmartICS enables management of production lines at a major coffee manufacturer

18
Sensors
1
PLC
CUSTOMER
TECHNOLOGY PARTNER
Food and Beverage Company
PT. Daedalus Otomasi Pratama

THE CHALLENGE
In the Food and Beverage (F&B) industry, maintaining stable machine parameters such as temperature and humidity is essential for ensuring product quality and safety. Operational difficulties arise when legacy monitoring systems can no longer handle data from dozens of sensors along the production line. These outdated control systems offer little flexibility, so any adjustments to data visualization or settings demand complex, time consuming technical work, which hinders field teams in effectively monitoring equipment conditions. Daily data collection often remains manual, forcing technicians to spend excessive time on operational reports, reducing productivity and increasing the risk of errors. To address this challenge, the customer needed a modern solution: a centralized platform that automatically aggregates sensor data into a simple, easy to configure dashboard, bridging the gap between Operational Technology (OT) and Information Technology (IT) without requiring complex programming
CUSTOMER NEEDS
• Centralized visibility to monitor temperature and humidity data from all machines in real-time.
• Automated data recording features to cut time wasted during manual report creation.
• Flexibility of web access so system control can be performed without always being on-site.
• Access support for many users simultaneously without the burden of additional license costs.
• Reduction of administrative task loads to keep work focus maintained.

Early Detection of Operational Anomalies. Thanks to a simple interface, personnel can respond quickly to changes in temperature and humidity.
Increased Work Effectiveness. As the entire administrative burden has been shifted to an automated system, work time is now fully dedicated to maintaining production line flow.
Guaranteed Report Accuracy. An automated history storage system that minimizes the risk of human error in temperature data logging.
Freedom of System Expansion. Allows the addition of new monitoring points at any time without worrying about additional licensing costs.
Maintained Product Quality Standards. More stable supervision and accurate data support to ensure product quality meets food safety standards.
THE IMPACT

SmartICS Interface

“SmartICS is an easy to learn and use solution that is functional for real projects”
Silvester, PT. Daedalus Otomasi Pratama
  • Get
  • Get
  • Describe
Other projects

Control and Remote Monitoring System for Rock Processing Equipment

Control and Remote Monitoring System for Rock Processing Equipment

> 40
Number of controlled devices

3-4х
10%
Lower operating costs with automation system

Faster project development with SmartICS No-code platform
SmartICS for Stone Quarry
Control and remote monitoring of the electrical equipment at the crushing-screening plant
Using SmartICS solution, the specialists can remotely start and stop the crushing-screening plant in manual, automatic and local modes, monitor alarms, operate each equipment individually, automatically as part of one of the sections or as part of the entire plant.

SmartICS for equipment monitoring and control has optimized the company’s costs and increased system security due to the automatic operation of various protection and blocking algorithms during automatic start.
SmartICS Interface
  • Get
  • Get
  • Describe
Other projects

SmartICS simplifies predictive maintenance at manufacturing company

SmartICS simplifies predictive maintenance
at a leading producer
of automotive components

3
Pressure Control
10
Modbus Devices
CUSTOMER
TECHNOLOGY PARTNER
Sugity Creatives, Indonesia
PT. Buana Abadi Masindo Sejahtera (BAMS)

THE CHALLENGE
In the automotive component manufacturing industry, efficiency and precision are everything. However, companies often face several challenges, including energy inefficiency, unpredictable machine failures, and the rigidity of traditional monitoring systems. High electricity costs from poorly optimized equipment, unexpected breakdowns causing costly downtime, and complex SCADA systems that require coding expertise all slow down operations and reduce productivity. One of the biggest hurdles is the reliance on manual inspections for machine health monitoring. This not only exposes workers to potential hazards but also leads to inconsistent assessments, making it harder to predict failures before they happen. Without an effective predictive maintenance system, manufacturers struggle with unplanned downtime and expensive emergency repairs. As an automotive component manufacturer, Sugity Creatives faces significant challenges in maintaining machine reliability and production efficiency. Machine condition monitoring still relies on manual inspections, which are time-consuming and prone to inaccuracies. Without structured historical data, the maintenance team struggled to identify failure patterns and prevent recurring issues. As a result, technicians spend excessive time on routine checks, reducing productivity and hampering operational efficiency. The customer needed a more proactive system to minimize downtime with predictive maintenance, optimize staff working hours, boost productivity, and reduce operational costs and emergency risks.
CUSTOMER NEEDS
• Remote monitoring & control for quick issue resolution and reduced response times without on-site presence.
• Unlimited user access to enable seamless collaboration without additional licensing costs.
• Real-time data collection & integration for continuous performance tracking and smarter decision-making.
• Predictive maintenance implementation to minimize unexpected downtime and prevent costly repairs.
• Optimized staff productivity by reducing manual tasks and allowing focus on higher-value operations.
• Minimization of unplanned failures to lower.
Real-time monitoring of machine performance and energy usage, reducing waste and lowering operational costs.
Web-based access for remote system control and troubleshooting, enabling faster response times without on-site presence.
Unlimited user access and seamless scalability, allowing the system to grow with production demands without additional licensing costs.
Drag-and-drop modifications for easy system updates, eliminating the need for complex coding and reducing reliance on IT specialists.
Centralized data collection and storage for predictive maintenance, preventing unexpected breakdowns and costly repairs.
Proactive equipment condition monitoring, detecting overheating and failures early to enhance safety and minimize risks.
THE IMPACT

SmartICS Interface

«SmartICS simplifies predictive maintenance at a leading producer of automotive components»
Kusnadi, CEO, BAMS
  • Get
  • Get
  • Describe
Other projects

Request SmartICS online presentation

Leave your details and our team will contact you.