SmartICS simplifies predictive maintenance
at a leading producer
of automotive components
3
Pressure Control
10
Modbus Devices
CUSTOMER
TECHNOLOGY PARTNER
Sugity Creatives, Indonesia
PT. Buana Abadi Masindo Sejahtera (BAMS)

THE CHALLENGE
In the automotive component manufacturing industry, efficiency and precision are everything. However, companies often face several challenges, including energy inefficiency, unpredictable machine failures, and the rigidity of traditional monitoring systems. High electricity costs from poorly optimized equipment, unexpected breakdowns causing costly downtime, and complex SCADA systems that require coding expertise all slow down operations and reduce productivity. One of the biggest hurdles is the reliance on manual inspections for machine health monitoring. This not only exposes workers to potential hazards but also leads to inconsistent assessments, making it harder to predict failures before they happen. Without an effective predictive maintenance system, manufacturers struggle with unplanned downtime and expensive emergency repairs. As an automotive component manufacturer, Sugity Creatives faces significant challenges in maintaining machine reliability and production efficiency. Machine condition monitoring still relies on manual inspections, which are time-consuming and prone to inaccuracies. Without structured historical data, the maintenance team struggled to identify failure patterns and prevent recurring issues. As a result, technicians spend excessive time on routine checks, reducing productivity and hampering operational efficiency. The customer needed a more proactive system to minimize downtime with predictive maintenance, optimize staff working hours, boost productivity, and reduce operational costs and emergency risks.
CUSTOMER NEEDS
• Remote monitoring & control for quick issue resolution and reduced response times without on-site presence.
• Unlimited user access to enable seamless collaboration without additional licensing costs.
• Real-time data collection & integration for continuous performance tracking and smarter decision-making.
• Predictive maintenance implementation to minimize unexpected downtime and prevent costly repairs.
• Optimized staff productivity by reducing manual tasks and allowing focus on higher-value operations.
• Minimization of unplanned failures to lower.
Real-time monitoring of machine performance and energy usage, reducing waste and lowering operational costs.
Web-based access for remote system control and troubleshooting, enabling faster response times without on-site presence.
Unlimited user access and seamless scalability, allowing the system to grow with production demands without additional licensing costs.
Drag-and-drop modifications for easy system updates, eliminating the need for complex coding and reducing reliance on IT specialists.
Centralized data collection and storage for predictive maintenance, preventing unexpected breakdowns and costly repairs.
Proactive equipment condition monitoring, detecting overheating and failures early to enhance safety and minimize risks.
THE IMPACT

SmartICS Interface

«SmartICS simplifies predictive maintenance at a leading producer of automotive components»
Kusnadi, CEO, BAMS
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